XPegasus Software from Harms & Wende

XPegasus is an intuitive, unified control software developed by Harms & Wende, designed to streamline the operation of various welding controllers, including GeniusMFI, GeniusHWI, HWI 28XX, HWI 22XX, and Ratia 73. This software simplifies the user experience by providing a consistent interface across different systems, eliminating the need for operators to familiarize themselves with multiple control platforms.

With XPegasus, users can program and monitor their controllers from initial setup through to ongoing production. The software features graphically designed monitoring screens that allow personnel to quickly assess production status at a glance. This visual approach enhances operational efficiency and supports proactive maintenance and quality assurance.

XPegasus is available in three versions—Silver, Gold, and Platinum—each offering varying levels of functionality to meet diverse operational needs. The software is compatible with Harms & Wende’s Xcomand 2.1, enabling secure operation and monitoring of welding controllers.

For organizations seeking to optimize their welding operations, XPegasus provides a reliable and user-friendly solution that integrates seamlessly with Harms & Wende’s advanced welding technologies. Its consistent interface and comprehensive monitoring capabilities make it an invaluable tool for enhancing productivity and ensuring quality in welding processes.

  • Real-Time Quality Monitoring & Traceability

    Graphical monitoring tools deliver instant feedback on welding parameters and production status. XPegasus helps automotive manufacturers meet strict quality and traceability standards by logging every weld process, supporting compliance for safety-critical components like battery systems, crash structures, and airbag modules.

  • Improved Line Efficiency and Uptime

    By integrating real-time diagnostics and process monitoring, XPegasus allows maintenance teams to detect issues early and plan service activities proactively. This minimizes unexpected downtime and supports high-throughput production targets typical in automotive body and chassis assembly operations.

  • Scalable Software Options for Any Facility

    Available in Silver, Gold, and Platinum tiers, XPegasus scales easily from prototype development labs to fully automated assembly lines. Each version delivers increasing levels of functionality, ensuring a cost-effective fit for every phase of automotive production, from R&D to full-scale rollout.

  • Seamless Integration with Plant Systems

    Through compatibility with Harms & Wende’s Xcomand 2.1, XPegasus can connect to higher-level factory systems. This supports centralized monitoring, data-driven decision-making, and integration with automotive MES platforms, helping streamline production and quality assurance across complex, multi-line operations.

  • Unified Control Across Welding Systems

    XPegasus standardizes the control interface for a wide range of Harms & Wende welding controllers used in automotive manufacturing. This simplifies training, ensures consistency across production lines, and reduces setup time during vehicle model or component changeovers—critical for high-mix, high-volume environments.

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