Ceramics in Electronics Manufacturing
Ceramic Test Plugs
From Consumable to Permanent Solution
Transform your testing operations with high-performance ceramic test plugs engineered to deliver exceptional durability and reliability. Designed for electronics production and high-cycle manufacturing environments, our ceramic test plugs replace traditional acetyl and plastic consumables with permanent fixtures that dramatically reduce maintenance costs and production downtime.
Our ceramic test plugs feature extremely abrasion-resistant surfaces that maintain dimensional accuracy even after millions of test cycles. The inherently low-friction properties of advanced ceramics ensure smooth, consistent operation while preventing wear on mating components and sensitive test points. As extreme electrical insulators, these plugs provide superior isolation performance critical for accurate testing in electronic assemblies, PCBs, control devices, and precision components.
Available in standard configurations and custom designs, our test plugs utilize either full-ceramic construction or optimized ceramic-composite solutions. By strategically placing ceramic material at high-wear contact points while using engineered plastics for lower-stress areas, we deliver maximum performance at competitive prices. The electrically neutral, magnetically inert properties of our ceramics ensure interference-free testing, while the material’s natural resistance to contamination maintains clean room standards.
Our ceramic test plugs offer service life exceeding conventional materials by more than 20 times, effectively converting disposable test fixtures into permanent production assets.
Contact our engineering team to specify your custom test plug requirements and eliminate recurring consumable costs from your testing operations.
Grippers and Dowels
Precision Solutions for Electronics Handling
Ensure flawless component handling and fixture accuracy with our high-performance ceramic grippers and dowels, specifically engineered for demanding electronics manufacturing environments. Designed for high-cycle production lines handling sensitive components like PCBs, control devices, wireless modules, switches, and sensors, our ceramic solutions deliver the reliability and cleanliness modern electronics assembly requires.
Our ceramic gripper fingers and elements are electrically and magnetically neutral, preventing interference with sensitive electronic components during handling and testing. The inductively neutral properties make them ideal for high-frequency and low-frequency applications, while their solder-repellent surfaces resist contamination in wave soldering and reflow operations. Chemically inert and inherently clean, these grippers maintain strict cleanroom standards while providing exceptional wear resistance that extends service life up to 20 times beyond conventional materials.
Ceramic dowel pins and cylindrical pins provide ultra-precise positioning for fixture construction and equipment mounting. Available in sizes from 2mm to 14mm diameter with tolerance specifications per DIN 6325, these pins protect fixture nests and equipment racks from wear while maintaining dimensional accuracy over millions of cycles.
Choose from full-ceramic designs for maximum performance or optimized ceramic-composite configurations that balance superior wear resistance with cost efficiency. Custom lengths, diameters, and geometries available to meet your exact specifications.
Contact us today for engineering consultation and custom specifications for your electronics handling applications.
Ceramic PCB Soldering Fixtures
Superior Performance in High-Temperature Environments
Optimize your PCB soldering operations with our industrial ceramic fixtures engineered to withstand extreme temperatures and aggressive soldering environments. Designed specifically for wave soldering, reflow, and selective soldering processes, our high-performance ceramic fixtures deliver unmatched durability and process reliability that traditional materials simply cannot match.
Our ceramic soldering fixtures are inherently solder-resistant, preventing weld spatter adhesion and material accumulation that plague conventional fixture materials. The superior temperature stability—capable of continuous operation up to 1200°C—ensures dimensional accuracy is maintained throughout repeated thermal cycles, guaranteeing consistent board positioning and soldering quality. Unlike metal fixtures that can create electrical shorts or magnetic interference, our ceramics are electrically and magnetically neutral, ensuring safe handling of sensitive electronic assemblies.
The chemically inert, non-stick surface properties provide self-cleaning characteristics that reduce maintenance frequency and eliminate contamination transfer to PCBs—critical for maintaining cleanroom standards in modern electronics manufacturing. Ceramic fixtures resist galling, prevent flux buildup, and maintain their precision geometry even after thousands of soldering cycles, delivering service life exceeding traditional materials by more than 20 times.
Available in custom configurations including positioning pins, support plates, pallet systems, and specialized holding fixtures. We engineer solutions to your exact specifications with competitive pricing and rapid turnaround.
Contact our applications engineering team to design your custom ceramic soldering fixture solution and eliminate costly fixture replacement cycles.
Doceram’s high-performance ceramics provide dependable results for precise and repeatable electronics production. Our components wear at a fraction of the rate of other materials, with the working characteristics for long-lasting performance.
Download the Doceram’s mechanical engineering catalog (below) or use the form at right to get in touch with us today.
